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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.

One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.

SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.

Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.

3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.

New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.

Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.

Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.

World's first current-carrying fastening technology

PEM^® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.

New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.

5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.

What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.

Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.

Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.

Better than activated carbon: Anti-bacterial graphene face masks developed by Hong Kong researchers

Face masks have become an important tool in fighting against the COVID-19 pandemic. However, improper use or disposal of masks could lead to "secondary transmission."

A research team from City University of Hong Kong (CityU) has successfully produced graphene masks with an anti-bacterial efficiency of 80%, which can be enhanced to almost 100% with exposure to sunlight for around 10 minutes.

Initial tests also showed very promising results in the deactivation of two species of coronaviruses. The graphene masks are easily produced at low cost, and can help to resolve the problems of sourcing raw materials and disposing of non-biodegradable masks.

The CityU team uses a CO2 infrared laser system to generate graphene. Experiment results show that the graphene they produced exhibits a much better anti-bacterial efficiency than activated carbon fiber and melt-blown fabrics. [Credit: City University of Hong Kong]

 

 

 

 

The research was conducted by Dr. Ye Ruquan, assistant professor from CityU's Department of Chemistry, in collaboration with other researchers. The findings were published in the scientific journal ACS Nano, titled "Self-Reporting and Photothermally Enhanced Rapid Bacterial Killing on a Laser-Induced Graphene Mask."

Commonly used surgical masks are not anti-bacterial. This may lead to the risk of secondary transmission of bacterial infection when people touch the contaminated surfaces of the used masks or discard them improperly. Moreover, the melt-blown fabrics used as a bacterial filter pose an impact on the environment because they do not decompose easily. Therefore, scientists have been looking for alternative materials to make masks.

Converting other materials into graphene by laser
Ye has been studying the use of laser-induced graphene in developing sustainable energy. When he was studying for his PhD degree at Rice University several years ago, the research team he participated in discovered an easy way to produce graphene. They found that direct writing on carbon-containing polyimide films (a polymeric plastic material with high thermal stability) using a commercial CO2 infrared laser system can generate 3D porous graphene. The laser changes the structure of the raw material and generates graphene. That's why it is named laser-induced graphene.

Graphene is known for its anti-bacterial properties, so as early as last September, before the outbreak of COVID-19, producing outperforming masks with laser-induced graphene already came across Ye's mind. He then kick-started the study in collaboration with researchers from the Hong Kong University of Science and Technology (HKUST), Nankai University, and other organizations.

Excellent anti-bacterial efficiency
The research team tested their laser-induced graphene with E. coli, and it achieved high anti-bacterial efficiency of about 82%. In comparison, the anti-bacterial efficiency of activated carbon fiber and melt-blown fabrics, both commonly used materials in masks, was only 2% and 9%, respectively. Experiment results also showed that over 90% of the E. coli deposited on them remained alive even after eight hours, while most of the E. coli deposited on the graphene surface were dead after eight hours. Moreover, the laser-induced graphene showed a superior anti-bacterial capacity for aerosolized bacteria.

Ye said that more research on the exact mechanism of graphene's bacteria-killing property is needed. He thinks it might be related to the damage of bacterial cell membranes by graphene's sharp edge. The bacteria may also be killed by dehydration induced by the hydrophobic (water-repelling) property of graphene.

Previous studies suggested that COVID-19 would lose its infectivity at high temperatures. So the team carried out experiments to test if graphene's photothermal effect (producing heat after absorbing light) can enhance the anti-bacterial effect. The results showed that the anti-bacterial efficiency of the graphene material could be improved to 99.998% within 10 minutes under sunlight, while activated carbon fiber and melt-blown fabrics only showed an efficiency of 67% and 85%, respectively.

The team is currently working with laboratories to test the graphene material with two species of human coronaviruses. Initial tests showed that it inactivated over 90% of the virus in five minutes and almost 100% in 10 minutes under sunlight. The team plans to conduct tests with the COVID-19 virus later.

Their next step is to further enhance the anti-virus efficiency and develop a reusable strategy for the mask. They hope to release it to the market shortly after designing an optimal structure for the mask and obtaining the certifications.

Ye described the production of laser-induced graphene as a "green technique." All carbon-containing materials, such as cellulose or paper, can be converted into graphene using this technique. The conversion can be carried out under ambient conditions without using chemicals other than the raw materials. The energy consumption is low.

"Laser-induced graphene masks are reusable. If biomaterials are used for producing graphene, it can help to resolve the problem of sourcing raw material for masks. And it can lessen the environmental impact caused by the non-biodegradable disposable masks," he added.

Ye said producing laser-induced graphene is easy. Within just a minute and a half, an area of 100 cm² can be converted into graphene as the outer or inner layer of the mask. Depending on the raw materials for producing the graphene, the price of the laser-induced graphene mask is expected to be between that of surgical mask and N95 mask. He added that by adjusting laser power, the size of the pores of the graphene material can be modified so that the breathability would be similar to surgical masks.

A new way to check the condition of the mask
To help users check whether graphene masks are still in good condition after being used for a period of time, the team fabricated a hydroelectric generator. It is powered by electricity generated from the moisture in human breath. By measuring the change in the moisture-induced voltage when the user breathes through a graphene mask, it provides an indicator of the condition of the mask. Experiment results showed that the more the bacteria and atmospheric particles accumulated on the surface of the mask, the lower the voltage resulted. "The standard of how frequently a mask should be changed is better to be decided by the professionals. Yet, this method we used may serve as a reference," said Ye.

Source: City University of Hong Kong

Published September 2020

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